排刀車銑復(fù)合機(jī)床

XKNC-50GY排刀車銑復(fù)合機(jī)床是在50G基礎(chǔ)之上，開發(fā)了Y軸動力刀具以增強(qiáng)銑削功能，X向或Y向動力刀具由普通排刀車床可加裝的一把增加到兩把或是三把，動力刀具沿Y軸方向進(jìn)給，可以實(shí)現(xiàn)徑向面加工、孔加工、端面槽加工、銑削及異型輪廓等復(fù)合加工，并具備動力刀具剛性攻絲功能，真正實(shí)現(xiàn)了排刀車床的車銑復(fù)合加工。

性能特點(diǎn)：

• 1.高剛性

  

  1、床身為對稱式結(jié)構(gòu)設(shè)計(jì)剛性足，主軸與Z軸居于床身中間位置，有效減小熱変位對位置精度的影響。

  2、HT300材質(zhì)，其強(qiáng)度高，耐磨性好，整體設(shè)計(jì)優(yōu)良、減震效果好。

  1. The bed is a rigid structure with a rigid structure. The main shaft and the Z-axis are located in the middle of the bed, which effectively reduces the influence of the thermal clamping position on the position accuracy.

  2. HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

• 2.導(dǎo)軌

  1、延用日本北村百年傳承的刮研技術(shù)及超精研磨工藝，并配置自動潤滑系統(tǒng)，確保機(jī)床長期高精度、高穩(wěn)定性。

  2、使用燕尾導(dǎo)軌結(jié)構(gòu)，HT300材質(zhì)，其強(qiáng)度高，耐磨性好，整體設(shè)計(jì)優(yōu)良、減震效果好。

  3、硬軌結(jié)構(gòu)，接觸面均經(jīng)過刮研處理，每平方英寸刮研點(diǎn)數(shù)一般12-14個(gè)，使剛性提高明顯。

  4、Z軸采用雙山型滑動導(dǎo)軌，*滿足剛性要求高,加工范圍大的自動化加工。

  1. Extend the scraping technology and super-fine grinding process of the Japanese village of Bukchon for centuries, and configure the automatic lubrication system to ensure long-term high precision and high stability of the machine.

  2. Using the dovetail rail structure, HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

  3. Hard rail structure, the contact surface is subjected to scraping treatment, the number of scraping points per square inch is generally 12-14, so that the rigidity is obviously improved.

  4. The Z-axis adopts the double-mount type sliding guide rail, which can fully satisfy the automatic processing with high rigidity and large processing range.

  
  

  

  X軸導(dǎo)軌X-axis guide

  

  Z軸導(dǎo)軌Z-axis guide

• 3.Y軸驅(qū)動動力刀具

  

  Y軸驅(qū)動動力刀具 Y-axis drive power tool

  

  電機(jī)功率：750W          Motor power: 750W

  最高轉(zhuǎn)速：6000r/min      Maximum speed: 6000r/min

  Y軸快進(jìn)速度：15m/min      Y-axis fast forward speed: 15m/min

  Y軸行程：95mm          Y-axis travel: 95mm

  最大安裝動力刀具數(shù)量：3把  Maximum installed power tools: 3

  彈簧夾頭規(guī)格：ER16       Spring collet specification: ER16

  動力刀具沿Y軸方向進(jìn)給，可以實(shí)現(xiàn)徑向面加工、孔加工，工件端面的切槽、銑削及異型輪廓加工等三軸聯(lián)動復(fù)合加工，并具備動力刀具剛性攻絲功能（特配），真正實(shí)現(xiàn)了排刀車床的車銑復(fù)合加工。

  The power tool is fed in the Y-axis direction, which can realize three-axis joint machining such as radial surface machining, hole machining, slotting, milling and profile machining of the workpiece end face, and has the power tool rigid tapping function (special). The turning and milling composite machining of the lathe lathe is realized.

• 4.高精度主軸

  

  1、軸芯：使用*的主軸材料，經(jīng)過多道熱處理和精細(xì)加工，耐沖擊和耐磨性更強(qiáng)。。

  2、軸承：使用進(jìn)口品牌高精密滾珠軸承，采用P4級，終身免維護(hù)。

  3、防水：使用進(jìn)口的高級防水環(huán)。

  1. Shaft core: It uses unique spindle material, after multiple heat treatment and fine processing,, with stronger impact resistance and wear resistance. .

  2. Bearing: the use of imported brand high-precision ball bearings, using P4 level, lifetime maintenance-free.

  3. Waterproof: use imported advanced waterproof ring.

  

  4、可選配電主軸，采用油冷機(jī)冷卻，保證高精度。

  5、特殊配置可選用內(nèi)置電主軸, 內(nèi)置電機(jī)主軸Ф30規(guī)格主軸轉(zhuǎn)速8000rpm，采用油熱交換器冷卻，保證了主軸的高速高精度。適合于對精度、光潔度要求較高的工件加工，極大提高了生產(chǎn)效率。

  4. Optional power distribution spindle, cooled by oil cooler to ensure high precision.

  5. Special configuration can be selected with built-in electric spindle, built-in motor spindle Ф 30 specifications spindle speed 8000rpm, using oil heat exchanger cooling, to ensure the high speed and high precision of the spindle. It is suitable for workpiece processing with high precision and smoothness, which greatly improves production efficiency.

• 5.操作系統(tǒng) FANUC Oi-TF

  

  FANUC操作系統(tǒng)

  1. 高速高精度剛性攻絲。

  2. 復(fù)合加工循環(huán)，能簡化車床編程。

  3. 圓柱插補(bǔ)功能，能夠按照圓柱表面的展開圖進(jìn)行編程。

  4. 直接尺寸編程，能簡化部件加工程序的編程。

  5. 記憶型螺距誤差補(bǔ)償，可對絲杠螺距誤差等機(jī)械系統(tǒng)中的誤差進(jìn)行補(bǔ)償，補(bǔ)償數(shù)據(jù)以參數(shù)的形式存儲在CNC的存儲器中。

  6. CNC內(nèi)裝PMC編程功能，對機(jī)床和外部設(shè)備進(jìn)行程序控制。

  7. 隨機(jī)存儲模塊，可在CNC上直接改變PMC程序和宏執(zhí)行器程序。

  FANUC operating system

  1. High speed and high precision rigid tapping.

  2. Composite machining cycle that simplifies lathe programming.

  3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.

  4. Direct size programming simplifies the programming of part program.

  5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.

  6. The CNC has built-in PMC programming function to control the machine and external equipment.

  7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.

• 6.燕尾式特制刀具座底板

  

  采用與20G機(jī)床同等規(guī)格尺寸設(shè)計(jì)，可使用20排刀系列標(biāo)準(zhǔn)刀座，增加排刀數(shù)量，實(shí)現(xiàn)最大可安裝刀具數(shù)量9把。

  Adopt the same measurement with 20G design, can use the 20 Gang type standard tool holders, it increased the tools quantity the maximum can install 9 tools.

• 7.多樣的自動夾具開閉及夾緊裝置選擇

  液壓回轉(zhuǎn)缸：

  1、過程穩(wěn)定，容易吸收沖擊和振動。

  2、夾持力大，易實(shí)現(xiàn)無級調(diào)速，調(diào)速范圍較大。

  3、液壓站保壓可靠、效率高、構(gòu)造簡單。

  Hydraulic rotary cylinder:

  1. The process is stable and easy to absorb shock and vibration.

  2, the clamping force is large, easy to achieve stepless speed regulation, the speed range is large.

  3. The imported hydraulic station has reliable pressure retention, high efficiency and simple structure.

  
  

  

  液壓回轉(zhuǎn)缸Hydraulic rotary cylinder

  

  液壓站Hydraulic station

  氣動回轉(zhuǎn)缸：

  1、操作簡單，便于與實(shí)現(xiàn)自動化。

  2、響應(yīng)快速，提高生產(chǎn)效率。

  3、可選配卡盤夾緊方式，夾緊精準(zhǔn)，夾持范圍大。

  Pneumatic rotary cylinder:

  1. Simple operation, easy and automatic.

  2. Fast response and improve production efficiency.

  3, optional chuck clamping method, accurate clamping, large clamping range.

  

  氣動回轉(zhuǎn)缸Pneumatic rotary cylinder

• 8.排屑器

  

  零件加工產(chǎn)生的鐵屑自動排出機(jī)床，適合于自動化加工和切屑余量大的情況。

  The iron scraps produced by the parts are automatically discharged out of the machine and are suitable for automatic machining and large chips.

• 9.切削油裝置

  

  用于存儲冷卻液，配備冷卻泵，實(shí)現(xiàn)冷卻液回路循環(huán)。

  It is used to store the coolant and is equipped with a cooling pump to achieve circulation of the coolant circuit.

• 10.油霧收集裝置

  

  降低污染，改善作業(yè)環(huán)境。

  Reduce pollution and improve the working environment.

• 11.高壓內(nèi)冷卻裝置

  

  可有效冷卻潤滑，提高效率保證產(chǎn)品質(zhì)量。

  It can effectively cool lubrication and improve efficiency to ensure product quality.

• 12.夾緊檢測裝置

  

  高精度傳感器檢測靈敏，確保夾持狀態(tài)良好，有效提高生產(chǎn)質(zhì)量。

  High-precision sensor detection is sensitive, ensuring good clamping and improving production quality.

技術(shù)參數(shù)：

典型零件：